You might be considering of shopping for a 100ft Ethernet cable to enable you to create a network at home or for your business. Nevertheless, you may be stunned what exactly is specifically concerned when it comes regarding construction of the durable core cables that are the kinds more frequently used. The primary reason for choosing solid core rather than stranded cables for the Ethernet is the fact they are generally much more durable.

Thus what are the processes involved in the building of a 100ft Ethernet cable? Here we have a quick look at some of them.

Method 1 - Copper Rod Breakdown

5000 lb. coils of copper are shipped to the manufacturer and once delivered the copper on the coils will be drawn through a diamond die it will help to lessen the size of the copper. At first it starts out at 12 gauge yet after being drawn through it ends up as 10 gauge. Once it has reached this stage it is then stacked into stem packs before being drawn further to reduce its gauge even more. During this second drawing operation an electrical current is passed through it and it anneals the copper so softening it. Next after being annealed it is cooled down before passing through a laser system to measure and thus guarantee it is within the manufacturers requirements.

Process 2 - Copper Insulation

This process is carefully monitored and controlled and after the copper wire has been insulated it is passed through water to cool it. This also helps to harden the jacket now surrounding the wire.

Process 3 - Twisting of Copper Wire

It is this procedure that helps to reduce the number of cross talk that may occur between separate wires. Occasionally to prevent this further in case it comes to CAT 6 100ft Ethernet cable a centre spline (wire separator) is integrated. The winding of the wire is accomplished by passing it through various faceplates.

Process 4 - Coating of Cable

This method is also known as jacketing and the kind of plastic that is used to coat the cable to guard it depends on the Category of Ethernet cable being manufactured. For both CAT 5e, CAT 6 and CAT 3 100ft Ethernet cables then a PVC (Polyvinyl Chloride) as well as Black Polythene plastic will be used.

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